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mRNA and LNP Large-Scale Production

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Achieve Scalable Purity with Vernal’s mRNA and LNP Large-Scale Production

Attain the perfect balance of scalability and purity for your preclinical studies, including dose range finding and toxicology studies, with our
mRNA and LNP Large-Scale Production.

Designed to help advance lead candidates through preclinical development where larger quantities of high-quality material are required, our high-purity mRNA production and advanced LNP formulations ensure rapid and seamless scaling, effective mRNA delivery, and reliable results, whether you’re developing vaccines, advancing gene therapies, or discovering novel nanoparticle formulations.

Key Benefits

Optimal Efficacy and Reliability

Achieve consistent, scalable results with our high-purity mRNA, which minimizes contaminants that compromise potency, cause inflammation, or skew outcomes.

Precision in Delivery

Confidently deliver therapeutic payloads to target-rich organs with our potent LNP formulations, with a process engineered for consistent quality.

Flexible Production Scales

Choose from production options ranging from 1 mg to 25 grams, to keep up with research needs and project demands. 

Manufacturing Consistency

Experience a smooth transition to clinical development with our seamless tech transfer process, which ensures a hassle-free shift from large-scale RUO to clinical cGMP manufacturing using interchangeable technologies. 

Access Large-Scale Production Details

Request a Consultation

Next Steps: Your Request Made Easy

Share the details of your project and we’ll create a proposal for you.

Define Scope

We’ll work together to define project goals, deliverables, and timelines to align expectations and ensure successful execution.

Start Project

Once you approve the project, we’ll take it from there—bringing you closer to preclinical study results.

Customized Solutions for mRNA and LNP Large-Scale Production in Research-Grade Applications

ServicesCustom mRNA manufacturing
LNP Formulation
Delivery Time3 Weeks*
Research and Development StageDiscovery
Research
IND-Enabling Studies
Toxicology Studies
Dose Range Finding Studies
Manufacturing GradesResearch Grade/Research Use Only
Production LocationColchester, VT, USA
Size1 mg-25 grams
Length100-15,000 Nucleotides
NTPsModified
Unmodified
Cap TypeCap1
Methylated Cap Variants
Optional Add-ons5’ Cap Content
poly(A) Tail Testing
dsRNA Testing
Residual pDNA Testing
Residual Protein Testing
Endotoxin Testing
Identity Testing
Additional Analytical Methods
ApplicationsInfectious Disease Vaccine Development
Therapeutic Vaccine Development
Gene Replacement Therapy
In Vivo Gene Editing or Regulation
Characterization of Novel Proprietary LNP Formulations
Ex Vivo Cell Therapy
Use CasesStandardized Source Lab Controls
Large Animal Studies—Size or Quantity
Dose Range Finding Studies
Upgrade to Pre-cGMPResearch Cell Bank
Process Closure
AOF Process
Segregation Controls
Test Method Qualification
Primary Cell Bank
cGMP-Representative Manufacturing Process

*The time required for mRNA delivery is influenced by both the DNA template turnaround and the complexity of the construct. Time for gene synthesis is not included in this estimate.

Quality Assessment of
1-gram Batch

1-gram batch of mRNA from a pDNA template was manufactured using our standardized, platform pDNA and mRNA process technologies.  The mRNA was purified using a single chromatography step.  Based on capillary gel electrophoresis, the mRNA has exceptionally high product-related purity meaning that the total quantified mRNA will be full-length and active to produce protein.  Further, the Cap analysis by LC-MS exceeds 98% Cap-1 meaning that the mRNA will be highly potent, possess low inflammatory responses, and have maximal 5’ end resistance to exonucleases.  The poly(A) tail is within 5% of target length, which also enhances potency and provides maximal 3’ end resistance to exonucleases.  We put this same process technology into your project to maximize potency and minimize inflammatory responses.

Capillary gel electrophoresis of  depicts a single, sharp, symmetrical peak along with a stable baseline.

Figure 1. Product-Related Purity. Capillary gel electrophoresis depicts a single, sharp, symmetrical peak along with a stable baseline.

Test/Quality AttributeMethodResult
Capping Efficiency​LC-MS​> 98% (Cap-1)​
poly(A) Tail; Length​
Laser-induced
Fluorescence-based
Capillary Gel
Electrophoresis

124 nts​
dsRNADot Blot0.08%

mRNA and LNP Large-Scale Production Facility

Consolidating all research and manufacturing processes within a single CDMO at one location simplifies project life-cycle management, ensuring quality at every stage.

Start or Seamlessly Transfer Projects to Vernal | Vernal Biosciences

Start or Seamlessly Transfer Projects to Vernal

Begin your project with Vernal or seamlessly transfer your existing project to us and say
goodbye to constant delays in development, juggling multiple vendors, dealing with unclear
processes, and the persistent worry of sacrificing quality to meet deadlines.

Ready to Identify Development Candidates Faster?

Accelerate your large animal and preclinical dose range finding research studies with our large-scale RUO mRNA and LNP solutions. We’re here to provide the expertise and support you need for precise, scalable, and reliable results.